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3/22/2021

EV Industry Facing Bottleneck Challenges

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EV Industry Facing Bottleneck Challenges

Nolan Johnson talks with Eduardo Benmayor, general manager at Aismalibar, about materials challenges facing the powertrain portion of the automotive EV industry. Eduardo also speaks about what he sees as the biggest challenge facing EVs—infrastructure.

Nolan Johnson: Aismalibar is in a position to have a unique perspective on some of the dynamics in automotive production. What are you seeing as major trends in automotive currently?

Eduardo Benmayor: As you may know, in the automotive industry the percentage of electronics inside the car is growing every year, so that’s been on the table for many, many years. Right now, we see three main families of electronics inside the car. The first is related to securities, radars, detectors and all kinds of cameras. Then, we have all the power electronics, which Aismalibar is focused on: AC/DC converters, DC/DC converters, on-board charging stations or external charging stations, all related to high power and a lot of heat. The third family is telecommunications and communications of the car with external devices and the internet, which is a completely different area of the electronics business.

Our business is mainly focused on how the electronics engineers are designing the heat dissipation and dielectric strength around the electronic chargers inside the car. This drives them to a lot of different problems, and all these problems are viewed with different solutions. We don’t see a clear trend in the automotive industry; sometimes the big players go in one direction with IGBT technologies, others go to the MOSFET technologies, while others go with a completely different technology. There is not a standard trend, in general.

You can read the complete interview here

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BOND SHEET CURED + AIR GAP FILLER

Ultra-thin dielectric layer, high dielectric strength,
high thermal conductivity and low thermal resistance.
Montaje_1

Air Gap Filler μm (mils)

50(2,0)

Bond Sheet Cured μm (mils)
70(2,8) 80(3,1) 100(3,9)

Air Gap Filler μm (mils)
50(1,2)

Air Gap Filler μm (mils)
50(2,0)

Bond Sheet Cured μm (mils)
70(2,8)
80(3,1)
100(3,9)

Total thickness
Dielectric capacity
Thermal resistance Rth
Thermal conductivity
Bond Sheet Cured 70µm (ASTM 5476)
70 µm
4 KV
0,041 K/W
2,2 W/mK
Technical data sheet
Bond Sheet Cured 100µm (ASTM 5476)
100 µm
6 KV
0,058 K/W
2,2 W/mK
Technical data sheet
Bond Sheet Cured 70µm + Air Gap Filler
120 µm
4,2 KV
0,07 K/W
2,2 W/mK
Technical data sheet
Bond Sheet Cured 100µm + Air Gap Filler
150 µm
6,2 KV
0,088 K/W
2,2 W/mK
Technical data sheet
Air gap filler + Bond Sheet Cured 70µm + Air gap filler
170 µm
4,4 KV
0,099 K/W
2,2 W/mK
Technical data sheet
Air gap filler + Bond Sheet Cured 100µm + Air gap filler
200 µm
6,4 KV
0,117 K/W
2,2 W/mK
Technical data sheet
Bond Sheet Cured 80µm High Tg (ASTM 5476)
80 µm
4 KV
0,031 K/W
3,2 W/mK
Technical data sheet
Bond Sheet Cured 80µm High Tg + Air gap filler
130 µm
4,2 KV
0,051 K/W
3,2 W/mK
Technical data sheet
Air gap filler + Bond Sheet Cured 80µm HTg + Air gap filler
180 µm
4,4 KV
0,070 K/W
3,2 W/mK
Technical data sheet
Dielectric capacity Dielectric capacity Thermal resistance Rth Thermal resistance Rth Thermal conductivity Thermal conductivity
Bond sheet cured 70µm (ASTM5476)
Total thickness
70µm
Dialectric capacity
4KV
Thermal resistance Rth
0,041K/W
Thermal conductivity
2,2W/mK
Technical data sheet
Bond Sheet Cured 100µm (ASTM 5476)
Total thickness
100µm
Dialectric capacity
6KV
Thermal resistance Rth
0,058K/W
Thermal conductivity
2,2W/mK
Technical data sheet
Bond Sheet Cured 70µm + Air gap filler
Total thickness
120µm
Dialectric capacity
4,2KV
Thermal resistance Rth
0,07K/W
Thermal conductivity
2,2W/mK
Technical data sheet
Bond Sheet Cured 100µm + Air gap filler
Total thickness
150µm
Dialectric capacity
6,2KV
Thermal resistance Rth
0,88K/W
Thermal conductivity
2,2W/mK
Technical data sheet
Air gap filler + Bond Sheet Cured 70µm + Air gap filler
Total thickness
170µm
Dialectric capacity
4,4KV
Thermal resistance Rth
0,99K/W
Thermal conductivity
3,2W/mK
Technical data sheet
Air gap filler + Bond Sheet Cured 100µm + Air gap filler
Total thickness
200µm
Dialectric capacity
6,4KV
Thermal resistance Rth
0,117K/W
Thermal conductivity
3,2W/mK
Technical data sheet
Bond Sheet Cured 80µm High Tg (ASTM 5476)
Total thickness
80µm
Dialectric capacity
4KV
Thermal resistance Rth
0,031K/W
Thermal conductivity
3,2W/mK
Technical data sheet
Bond Sheet Cured 80µm High Tg + Air gap filler
Total thickness
130µm
Dialectric capacity
4,2KV
Thermal resistance Rth
0,051K/W
Thermal conductivity
3,2W/mK
Technical data sheet
Air gap filler + Bond Sheet Cured 80µm High Tg + Air gap filler
Total thickness
180µm
Dialectric capacity
4,4KV
Thermal resistance Rth
0,070K/W
Thermal conductivity
3,2W/mK
Technical data sheet
Bond sheet cured 70µm (ASTM5476)
Total Thickness
70 µm
Dialectric capacity
4 KV
Thermal resistance Rth
0,041K/W
Thermal conductivity
2,2W/mK
Technical data sheet
Technical data sheet
Bond Sheet Cured 100µm (ASTM5476)
Total Thickness
100 µm
Dialectric capacity
6 KV
Thermal resistance Rth
0,058 K/W
Thermal conductivity
2,2 W/mK
Technical data sheet
Technical data sheet
Bond Sheet Cured 70µm + Air gap filler
Total Thickness
120 µm
Dialectric capacity
4,2 KV
Thermal resistance Rth
0,07 K/W
Thermal conductivity
2,2 W/mK
Technical data sheet
Technical data sheet
Bond Sheet Cured 100µm + Air gap filler
Total Thickness
150 µm
Dialectric capacity
6,2 KV
Thermal resistance Rth
0,88 K/W
Thermal conductivity
2,2 W/mK
Technical data sheet
Technical data sheet
Air gap filler + Bond Sheet Cured 70µm + Air gap filler
Total Thickness
170 µm
Dialectric capacity
4,4 KV
Thermal resistance Rth
0,99 K/W
Thermal conductivity
3,2 W/mK
Technical data sheet
Technical data sheet
Air gap filler + Bond Sheet Cured 100µm + Air gap filler
Total Thickness
200 µm
Dialectric capacity
6,4 KV
Thermal resistance Rth
0,117 K/W
Thermal conductivity
3,2 W/mK
Technical data sheet
Technical data sheet
Bond Sheet Cured 80µm High Tg (ASTM 5476)
Total Thickness
80 µm
Dialectric capacity
4 KV
Thermal resistance Rth
0,031 K/W
Thermal conductivity
3,2 W/mK
Technical data sheet
Technical data sheet
Bond Sheet Cured 80µm High Tg + Air gap filler
Total Thickness
130 µm
Dialectric capacity
4,2 KV
Thermal resistance Rth
0,051 K/W
Thermal conductivity
3,2 W/mK
Technical data sheet
Technical data sheet
Air gap filler + Bond Sheet Cured 80µm High Tg + Air gap filler
Total Thickness
180 µm
Dialectric capacity
4,4 KV
Thermal resistance Rth
0,070 K/W
Thermal conductivity
3,2 W/mK
Technical data sheet
Technical data sheet

ALPRIMER (ISOLAL)

Aluminum laminate coated with a thermal conductive ultra-thin dielectric layer.

Imagen1

Insulation thickness µm (in)

100(3,9)

Aluminium thickness um (In)

1000 (0.039)/ 1500 (0.059)/2000(0.078)/3000 (0.12)

Dielectric capacity (KV)
ALP
6
Technical Data Sheet

BOND SHEET CURED + THERMAL TAPE

Adhesive film with thermal transmission combined with an ultra-thin dielectric layer.

Thermal Tape um (mllc)

50 (1.9)

Dielectric thickness µm (mlic)

70(2,8)/80(3,1) / 100(3,9)

Total Thickness (µm)
Dielectric capacity (KV)
Thermal Resistance Rth (K/W)
Thermal Conductivity
Bond Sheet Cured 70µm + Thermal Tape
120
4,5
0,09
2,2 W/mk
Technical Data Sheet
Bond Sheet Cured 100µm + Thermal Tape
150
6,5
0,107
2,2 W/mk
Technical Data Sheet
Air Gap Filler + Bond Sheet Cured 70µm + Thermal Tape
170
4,7
0,119
2,2 W/mk
Technical Data Sheet
Air Gap Filler + Bond Sheet Cured 100µm + Thermal Tape
200
6,7
0,136
2,2 W/mk
Technical Data Sheet
Bond Sheet Cured 80µm High Tg + Thermal Tape
130
4,5
0,08
3,2 W/mK
Technical Data Sheet
Air Gap Filler + Bond Sheet Cured 80µm High Tg + Thermal Tape
180
4,7
0,099
3,2 W/mK
Technical Data Sheet